Post-Tensioning Institute : Certified Plant

AMSYSCO, Inc. is proud to enter it’s 20th year as a PTI-Certified Plant for Unbonded Post-Tensioning.  AMSYSCO, Inc. has operated in one of the longest standing PTI-Certified Plants in the world – if not the longest, in good standing.

Our manufacturing plant strives to have a rating well above the industry average.

The PTI inspection is unannounced twice a year by an independent certifying agency.  The following is an excerpt from the Post-Tensioning Institute’s website regarding the program:

Launched in 1989, the first program, Unbonded Single Strand Tendon Fabrication Facilities, is for facilities that fabricate unbonded single strand tendons.  Since its inception, participation in the program has grown steadily.  63 plants are certified, which represents approximately 95% of the industry’s production.

An abridged outline for the Manual for Certification of Plants Producing Unbonded Single Strand Tendons(5th Edition, May 2007, Post-Tensioning Institute) is located below for the grading criteria.

2.0 Post-Tensioning Institute Certification Program Criteria
2.1 General
2.2 Prestressing Steel
2.3 Anchorages and Couplers
2.4 Sheathing
2.5 Post-Tension Coating
2.6 Fabricating Process
2.7 Storage and Shipping
2.8 Record Keeping
2.9 Stressing Equipment
2.10 Quality Control Program
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– Rattan Khosa, President, AMSYSCO

Related Posts:  Certified Plant (AMSYSCO)
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Copyright © 2010 by AMSYSCO, Inc. All rights reserved.

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AMSYSCO Post-Tension : LEED Radius Map

The map below shows AMSYSCO, Inc.’s 500-mile radius for LEED projects. Please use it to assess whether we can benefit your Post-Tensioned concrete project.

Depending on your project’s location, we provide LEED Credits for steel in:

MR4.1 Recycled Content

MR5.1 Locally Manufactured Materials and Products

MR5.2 Locally Extracted, Harvested or Recovered Materials or Products.

(Click on the map to enlarge. Click again to zoom in.)


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Copyright © 2010 by AMSYSCO, Inc. All rights reserved.

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Material Properties of Post-Tension Strands

The following is a list of basic formulas for 270 ksi, 7-wire Prestressing steel strand (per ASTM-A416) used in Post-Tensioned concrete.
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Assume 0.5″ diameter strand has cross-sectional area of 0.153 sq.in. and weight of 0.525 lbs/ft.

Assume 0.6″ diameter strand has cross-sectional area of 0.217 sq.in. and weight of 0.740 lbs/ft.
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Minimum Ultimate Tensile Strength (MUTS) = (Grade of Steel) x (Cross-Sectional Area)

0.5″ inch diameter = (270 ksi) x (0.153 sq.in.) = 41.3 kips

0.6″ inch diameter = (270 ksi) x (0.217 sq.in.) = 58.6 kips
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Minimum Yield Strength = 90% of MUTS = MUTS x 0.90 (per ASTM-A416)

0.5″ inch diameter = (41.3 kips) x (0.90) = 37.2 kips

0.6″ inch diameter = (58.6 kips) x (0.90) = 52.7 kips
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Jacking Force = 80% of MUTS = MUTS x 0.80 (per ACI Code)

0.5″ inch diameter = (41.3 kips) x (0.80) = 33.0 kips

0.6″ inch diameter = (58.6 kips) x (0.80) = 46.9 kips

“Jacking Force” is the force that tendons are stressed to.
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Allowable Initial Force = (Jacking Force) minus (Short-Term Losses) = 70% of MUTS = MUTS x 0.70 (per ACI-318)

Short-Term Losses include:

  1. Angular Profile of Tendon
  2. Horizontal sweeps in Tendon
  3. Wedge-Seating (typically 0.25 inch)
  4. Wobble due to installation (CLICK HERE to view the video on how to calculate Angular and Wobble Coefficients in unbonded post-tensioning tendons.)

0.5″ inch diameter = (41.3 kips) x (0.70) = 28.9 kips

0.6″ inch diameter = (58.6 kips) x (0.70) = 41.0 kips

“Initial Force” is the force at the anchorage after the wedges are seated and stressing jack is removed.  The calculated values above are approximate since the actual short-term losses may differ from the theoretical values.
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Final Force = (Initial Force) minus (Long-Term Losses)

Long-Term Losses include:

  1. Creep of concrete (permanent deflection due application of constant load)
  2. Elastic Shortening of concrete
  3. Relaxation of steel prestressing strand
  4. Shrinkage of concrete during curing

0.5″ inch diameter = approx 26.9 kips

0.6″ inch diameter = approx. 38.1 kips

“Final Force” is the force at the anchorage after the long-term losses are accounted for.  The calculated values above are approximate since the actual long-term losses may differ from the theoretical values.
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Average Tendon Elongation (approx.) = (P x L) / (A x E)

P = Prestress jacking force (70% of MUTS)

L = Length of steel (inches)

A = Cross-Sectional Area of steel (sq.in.) on mill certificates

E = Modulus of Elasticity of steel (ksi) on mill certificates

For example, using a 100-foot tendon (L = 100 x 12 inches) with Modulus of Elasticity of 28,500 ksi.

0.5″ inch diameter = (28.9 kips x 1,200 inches) / (0.153 sq.in. x 28,500 ksi) = 7.95 inches

0.6″ inch diameter = (41.0 kips x 1,200 inches) / (0.217 sq.in. x 28,500 ksi) = 7.95 inches

***Notice that the 0.5″ and 0.6″ have the same Avg. Elongation***
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Post-Tensioning Institute recommends an allowable elongation range of plus/minus 7% of the Average Tendon Elongation for unbonded post-tensioning tendons.

Min. Allowable Elongation = 93% of Avg. Elongation = 0.93 x (Avg.El.)

Max. Allowable Elongation = 107% of Avg. Elongation = 1.07 x (Avg.El.)

If we use the same 100-foot tendon with average elongation of 7.95 inches, then Min.El. = 0.93 x 7.95 inches = 7.40 inches and Max.El. = 1.07 x 7.95 inches = 8.51 inches.

– Rattan Khosa, Vice President, AMSYSCO

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Copyright © 2010 by AMSYSCO, Inc. All rights reserved.

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